Neustadt Bayernoil Refinery - GasFindIR Camera

Bayernoil Refinery Uses FLIR Gas Detection Cameras to Detect Leaks

The Bayernoil, the biggest refinery in southern Germany, integrates a gas detection camera into its leak detection and repair programs.

Installations at Bayernoil run at 24/7 and at 100% capacity to satisfy the current high demand for petroleum products. Hence the major importance of condition monitoring and preventive maintenance of furnaces and heat supply.

The Bayernoil refinery complex is located in southern Germany and has three refinery, production and storage sites in Ingolstadt, Neustadt and Vohburg (between Munich, Nuremberg and Regensburg). It is owned by oil corporations OMV, Agip, BP and Ruhr Oel. Over 800 employees process annually 12m tonnes of crude oil that is refined into oil products. Safety and environmental considerations are firmly integrated in the company's quality and production management. Moreover, Bayernoil has a stringent zero-accident policy, hence the importance of preventive maintenance at the three sites.

Looking for fugitive emissions

Refinery plants are subjected to a general turnover, a huge inspection and maintenance operation during which units are taken out of operation, partially dismantled, cleaned, maintained and tested. At the Vohburg plant, some 1,500 additional workers are involved in this process which usually takes several weeks.

"Our main reason to procure the gas detection camera is to minimize hydrocarbon gas discharges from our piping systems, in particular, leaks near flange gaskets" says John Stapleford, HSE (Health, Security, Environment) Manager of the Bayernoil plants. The start-up of the serviced Vohburg units provided an excellent opportunity to inspect the installations for leaks that might have remained after the turnaround.

An inspector uses the GasFindIR to check for any hydrocarbon gas leaks in the equipment.